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Nanjing Keya Equipment Technology Co., Ltd. ( hereinafter referred to as “Koya Equipment” )’s new factory in Lishui Development Zone recently started trial production. This smart factory aims at the goal of “the largest twin-screw extruder production base in China ” . It is expected that The annual output value will reach 300 million yuan after production, marking a key step for Keya Equipment in the field of high-end equipment manufacturing.
Leading in intelligent manufacturing
Efficiency increases by 30%
Entering the new intelligent production base of Keya Equipment, a series of twin-screw extruders are operating independently through the Internet of Things system. Only a few technicians in the workshop “manage one-click” production, truly realizing the “intelligent” manufacturing upgrade.
Zhuang Fanxin, executive deputy general manager of Keya Equipment, introduced that the new factory has achieved the transformation of a “smart factory” by introducing intelligent robots, automated assembly lines and Internet of Things technologies.
More than 80% of the factory’s processes are completed by robotic arms , and production data is analyzed in real time through intelligent monitoring systems, achieving “seamless dialogue” between equipment,
increasing production efficiency by nearly 30% . ” Now every production line is like a ‘smart brain’ installed, which can accurately control every link, predict equipment maintenance needs, and install ‘early warning radar’ for production management. ” Zhuang Fanxin said.
As a veteran enterprise in the first camp of the domestic twin-screw extruder field, Nanjing Keya Chemical Complete Equipment Co., Ltd. (hereinafter referred to as “Nanjing Keya”) has delivered more than 10,000 units of equipment to global customers since its establishment in 1993. This powerful enterprise with a number of “hard core” qualifications such as provincial R&D centers, specialized and innovative “little giants” enterprises, and high-tech enterprises has maintained its leading position in the industry with continuous innovation .
Services help development
Orders in hand exceed 100 million
In order to expand production scale and enhance market competitiveness, Nanjing Keya decisively made strategic adjustments. In August 2023, it launched the construction of a new R&D and manufacturing base in Lishui Development Zone and moved the original Jiangning factory to a new site as a whole.
Talking about the reason why the project was finally settled in Lishui, Zhuang Fanxin frankly stated that the Lishui Development Zone tracked the entire process of the whole process, coupled with thoughtful policy support and perfect facilities, made the company determined to take root in Lishui , “the development zones are all We have provided strong support, responded to all requests and responded quickly. This efficient service made us feel warm and inspired. “
The new base project is planned to be built in two phases, with a total investment of 500 million yuan, forming the largest twin-screw extruder production base in China with an annual production capacity of 500 sets . The first phase of the project covers an area of 31.55 mu, with a construction area of about 23,300 square meters. With the help of relevant departments of the development zone, the first phase of the project was promoted efficiently and orderly, and all construction was completed in just 16 months, and trial production was entered before the Spring Festival .
“We resumed work on the eighth day of the first lunar month to catch up with orders. The batch of products being produced will be sent to Shandong, with a value of 20 million yuan.” Zhuang Fanxin introduced that the total amount of orders received by the new factory exceeds 100 million yuan, and the output value is expected to reach 3 this year. RMB 100 million.
